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How Long Can You Let an Air Compressor Run?

When determining how long you can let an air compressor run, you need to consider the type and size of the compressor, as well as the application and duty cycle. Just because you want to run your air compressor 24/7, it doesn’t mean that your equipment has that capacity. 

At Chicago Pneumatic, we engineer our compressors for reliability and performance. Whether you need a few hours of operation or a 24/7 solution, our products are created with your needs in mind.

Understanding Compressor Types and Duty Cycles

Different types of air compressors have different operational thresholds. Reciprocating compressors are ideal for intermittent use, typically running in cycles throughout the day. They are not designed to run continuously and may overheat if pushed beyond their rated duty cycle.

How long these air compressors can run depends on the duty cycle of the equipment. Manufacturers usually express duty cycles as a percentage. For example, a 50% duty cycle means you can run your compressor for ten minutes if you rest it for ten minutes in the same cycle. Manufacturers also set a maximum run time, which is usually no more than a few hours. You cannot run the compressor beyond that time.  

Rotary screw compressors, especially those with variable speed drive (VSD) technology, are better suited for continuous operation. These compressors adjust output based on demand and are designed for around-the-clock use in demanding industrial settings.

Can an Air Compressor Run Out of Air?

A common concern is, “Does an air compressor run out of air?” Technically, compressors don’t “run out” of air, because they use ambient air. They can fall behind demand if the output requirements exceed the unit’s capacity. They can also fall behind if the air compressor is turned off and the tank is emptied of air. 

If your air compressor is constantly running when it should not be, it may indicate a mismatch between system size and your operational needs. 

How Long Can an Air Compressor Run Continuously?

High-performance industrial compressors, like those from Chicago Pneumatic, can run continuously for 24/7 operations, as long as they are properly sized, ventilated and maintained. If you need equipment that runs around the clock, look for rotary screw compressors and VSD technology. 

Chicago Pneumatic can help, with products engineered to meet your performance needs. Our products are backed by expert service and dependable distributor support. Contact us today to discover the products that can help you with your applications.