The Future of Manufacturing: Lowering Carbon Footprint with Energy efficient Compressors
Shifting Focus in the Buying Decisions
The world is evolving, and so are we. Today, there is a significant shift towards sustainability and the adoption of technologies that benefit both the economy and the environment. We are moving from traditional technology to green technology, from conventional energy to renewable energy, from fossil fuels to biofuels, and from gasoline-powered vehicles to electric vehicles—all aimed at creating a better future.
In line with this transformation, Chicago Pneumatic Compressors is leading the way towards a greener tomorrow by offering energy-efficient and cost-effective technologies. Our compressors are equipped with variable frequency drive technology and permanent magnet motors, significantly reducing energy consumption, and providing a faster return on investment.
VSD Compressor
The primary focus for the manufacturer is the significant cost of electricity. When choosing the best compressed air systems, the focus is more towards environmental impact and the energy savings it will bring over the entire life cycle. Keeping track of monthly energy usage and measurement of electricity consumed of both loaded and unloaded hours have become more than important in the effort to bring down carbon footprint. It is necessary to comprehend the various methods of conserving energy, one such effective measure is a Variable Speed Drive (VSD) compressor, which is a step in the right direction for a greener journey.
Variable speed compressors (VSDs) are designed to meet varying air demands, like in industries with a number of processes or shifts operating at different times. These compressors automatically change the speed to match process air demand in real-time.
Compared to fixed speed compressors, which only run at a fixed maximum speed, VSD compressors have several advantages:
Breaking Down the Operation of a VSD
An inverter allows a variable-speed drive (VSD) to change the compressor's speed (RPM). The inverter gives the VSD compressor the precise voltage it needs rather than directing all the power into a conventional AC fixed-speed compressor operating at maximum capacity. Electronics measures system pressure, and an onboard controller adjusts motor speed to correspond with the air demand.
The drive train that is the assembly of motor and element is at work here because the flow rate and power consumption of rotary screw compressors are nearly proportional to their speed; variable speed drive technology is most effective when used with these compressors. Therefore, the screw components and the amount of compressed air delivered adjust in tandem with the motor's speed. The electric motor is made especially for the task, paying close attention to cooling needs and efficiency at all speed ranges.
Chicago Pneumatics’ VSD compressors offer unparalleled energy efficiency, dynamically adjusting to demand and significantly reducing energy consumption compared to fixed-speed models. Moreover, their versatility allows for seamless integration into various industrial applications, optimizing performance and productivity.
